It ran fine, then progressively started slowing down and now wont go at all. Replace the access panel and try starting the Gator. Hope it continues to run 100%. Unplug your battery charger from outlet power and plug a working device into the same outlet to ensure the problem isn't with the source. Copyright Leaf Group Ltd. // Leaf Group Lifestyle. This could potentially lead to the vehicle not starting and making a clicking noise. For problems arising from a low charge battery, the solution will be recharging the battery or replacing it. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. Unplug your charging mechanism when your power monitor shows a full charge. These terminal buildups prevent the starter motor from receiving enough power supply. Replace any blown fuses and try starting the Gator. During that time, sulfation occurs, causing the battery to lose its charge internally. Only then can you fix the problem and get your gator moving. Being a novice with some skills is getting a little frustrated. This file contains all specifications,troubleshooting and repair procedures for the FE290D (9.5H.P,286cc) engine used in the Mule 500,520 and 550 models. A forum community dedicated to John Deere Gator owners and enthusiasts. Continue with Recommended Cookies. Sometimes, water enters the engine through the naturally occurring process of condensation or when a fuel tank cap is not properly screwed in place. The immediate solution to terminal buildups is a thorough cleanup. Help! Lets begin. This can occur as a result of a faulty triggering mechanism. Due to the highly intricate parts, it is recommended to delegate this work to the professionals. For issues with the starter motor, its advisable to get a technician to handle the matter. Connect a battery charger to the battery, by clamping the negative (-) charger cable to the negative battery terminal, and the positive (+) charger cable to the positive battery terminal. This pressure is created by pumping the crankshaft, and as the fuel heats, the heat generates more pressure. Replace any blown fuses and try starting the Gator. You can purchase filters and other parts directly from John Deere. Download one today. This gator has an interesting erratic problem I hope you could all help me out with. Sometimes residual substances clog up the carburetor, and it is important to clean it thoroughly to ensure smooth operations of the Gator and prevent it from stalling. The John Deere Gator 4-by-2 is a maintenance cart with 500 lbs. For example, leaving lights on or playing the radio after the car is shut off. All in all, the solution to a dead battery is either repair or replacement of the battery. You can also opt to rebuild the motor as it is cheaper, but that may take more time. Engine model FE290D. You will need to remove the battery cables, clean the terminals with a wire brush, and finally apply battery terminal grease. There may be instances where the spark plug itself may be damaged. Shift it into gear -- first forward, then reverse -- to test the transmission. The starter solenoid is attached to the starter motor. 2022 LawnMowerForum.com. (Updated). Posted on Published: November 3, 2020- Last updated: January 8, 2021. Causes of a faulty solenoid are varied. 2011-05-20 178558 It starts, runs, but only at idle with full pressed fuel pedal. Thanks for your help, any possible answers to this solution? This is often placed under the passenger seat of the vehicle. If this is your first visit, please click the Sign Up now button to begin the process of creating your account so you can begin posting on our forums! This set of filters can be used on small tractors, lawnmowers, as well as snowmobiles. Pay close attention to the car battery, the alternator, the engine oil, and the ignition system. of cargo capacity and eight 6-volt batteries for hours of power before a recharge is needed. Remove the battery access panel. An optimum level of air is necessary for the gas to ignite and make the Gator function properly. Sometimes, during harsh winter days, a John Deere Gator may have problems starting. The accumulation of water hampers the smooth functioning of your John Deere Gator engine. A faulty signal in your John Deere Gator will impair the normal functioning of the entire engine system. eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. Make sure that the gear shift is in neutral before you start the Gator. Clogged up air pipes generally lead to stalling soon after starting. Contact John Deere for a load test on your batteries if the outlet isn't the problem and you still can't get a full charge. Plug the charger into an electrical outlet and charge the battery according to the charger instructions. Dirty or loose connections will require cleaning and replacing the connectors. Mule model:KAF300B, I've got a mule 550 also, here is a engine service manual i uploaded recently to a UTV forum, it has a troubleshooting section that includes spark issues, also be sure to set the Coil air gap at .012". Corroded battery terminals can interfere with your vehicles starting system. Generally, solenoids are pretty sturdy, but a few can develop faults, particularly in older vehicles. Introduce yourself. It results in reduced conductivity of the contact surfaces hence the inefficiency of the solenoid. Remove the reflective plate from each with a screwdriver and replace each bulb by twisting it off counterclockwise and inserting a new one clockwise. Another issue that can occur is the failure of the starter motor itself. John Deere Gator Model Specific Discussions. Since this occurrence i have replaced all fuel lines and carburetor. Point the arrow of the filter downwards towards the engine. Well I pulled the engine cover off (those lower bolts are a pain in the ass) and attempted to test my coil according to the service manual. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. The solenoid then turns off after the engine starts and therefore causes the starter motor clutch to retract. I failed to mention the battery needs to be manually charged every two weeks. If you find any fuse blown, replace them, and try starting the vehicle. I have a 2001 4x2 that was running great until we turned the motor off and would not restart. You may need new wiring or have dead cells in your batteries. The John Deere Gator utility vehicle is generally rugged and reliable. Topics covered include, general information, service data, disassembly, reassembly,inspection of parts and maintenance. I keep one of these on all winter and it prevents a lot of headaches come springtime. In case the gap is too much or too less, you will need to adjust it so that there is a spark. JavaScript is disabled. A carburetor has many components and partsspray jets, floats, needle valves, and springs, to name a few. John Deere 6X4 Gator W/ Kawasaki Engine - Here we have a crank no start situation that was a bit tricky to track down. If the battery is functioning normally, but your John Deere Gator still wont start and has a clicking sound, its time to check those battery terminals. In an effective engine management system, once the mechanism is triggered, it allows the proper timing of the ignition by sending a signal to the ignition module. It forms part of the system that allows a car to crank up. Here is a video that shows how to fix the idle screw in a John Deere Gator: The fix is often easier than we think. Remove the clog, and the Gator will start running in no time. 2 Stroke Engine Stalls Under Load: Why & What to Do About it, 2 Stroke Only Runs On Half Choke: Why and What to Do About It. Having said that, too much air in the carburetor is also not good for the Gator, as it will come in the way of the proper functioning of the engine. Could this be electrical? The way your Gator shuts off is the ignition switch grounds the black wire that, along with two green wires, goes over the motor and down behind the flywheel. These steps help you find any underlying causes behind the problem and, hopefully, save you a ton of money that would have gone in costly repairs. The center electrode is the metal that protrudes from the firing end, while the ground electrode is the metal that bends around the center electrode of the plug. The John Deere Gator 6x4 utility vehicle has excellent traction, stability and low impact on sensitive turf. For issues with loose terminals, make repairs to ensure all connections are intact. You can purchase filters and other parts directly from John Deere. After the power wash the motor started right up and has been running fine. If you hear a really fast clicking noise when turning the ignition key to your John Deere Gator without it starting, then think of the state of its battery. A damaged car battery should be checked by a technician. Clogged up air pipes generally lead to stalling soon after starting. I found this J-D parts diagram online to be very helpful. Remove cables. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. could a bad voltage regulator be the problem? After the engine has started and warmed up a bit, you need to start pulling the choke lever back gradually. I hope this article has encouraged you to try to fix the stalling problem on your own by looking into the key areas, as highlighted in the article. Inspect your batteries for corrosion if you're still short of a full charge. check out the. Remove cables. The mower is about three years old and has about 31 hours on it. Therefore, it is important to clean up the fuel tank cap regularly and check to ensure that the vent hole is not blocked. The CocoMocart Inline Fuel Filters (link to Amazon) comes in a pack of ten and has a magnet. A forum community dedicated to John Deere Gator owners and enthusiasts. I can jump the solenoid but it just spins the starter and doesn't engage. If the engine seems to start but does not fully turn over, you will have to give it another five seconds. Dont despair! If the battery wont charge, it may be time for a replacement. Notes: Make sure you're You must log in or register to reply here. It is quite likely though that you will be able to solve the stalling problems by following the pointers provided in this article. Chrome Battery carries a wide range of outdoor batteries and offers free shipping. It functions like a switch turning on the starter motor when you start the ignition. The Fora platform includes forum software by XenForo. Within 10-15 seconds, the engine should be able to run without the choke. Unfortunately, if the Gator wont start you might find yourself stranded with little hope of driving your 6x4 on stable ground again. Choke it almost all the way and try it. The spark plug wires will be at the top side of the engine. That ground wire is white coming out of the switch and turns to black at the engine wiring harness. In the course of its functioning, a lot of grass and other things may get stuck inside the machine. For a better experience, please enable JavaScript in your browser before proceeding. This happens when excessive moisture gets inside the unit. Email me if you have any questions or input. I have a John Deere 4x2 that is several years old and it won't start unless it's jumped. Check the fuses to see if any are blown. If your Gators solenoid is faulty, itll either fail to transfer power from the battery to the starter motor or fail to kill the power after the engine starts. Wiggle the wires to see if they are loose. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! I have a TX gator WOTURFD00588xx. Where are the fuses located? You can drive it around for 15 minutes or so without any problems, on off etc. The gator seems to start fine on initial startup when cold. So I replaced the coil from J-D part #MIA11064 (AM133525) cleaned the magnets up on the flywheel with some fine sand paper gapped the new coil at .010 put it all back together and seems to be running fine now. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. off the wall and cleaned it. Well go through each of these causes and discuss what to do about them. Carburetor seems to be clean although don't know if it has a anti-afterfire solenoid. Join Date: Nov 2008. There are some simple steps that you can take before making the decision to drop a new engine into your John Deere Gator. In this video below, you will see how to troubleshoot a John Deere Gator that will not start: It is important to remember that when the lever is in the choke position, the choke plate must be completely closed, and when the lever is in a full-throttle position, the choke plate needs to be completely open. I have John Deere D110 riding mower with a Briggs and Stratton 19.5 HP engine. Next, you slide the clamps toward the filter and tighten it. It can also cause shorting, which is quite dangerous. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Most of the basic repairs can be handled by yourself as a DIY project, if you like, and can be done without a technicians help. Compression seems to be OK. Introduce yourself. I checked the gap before moving forward and it was within spec. They control the flow of the gas to the engine. Find parts & diagrams for your John Deere equipment. Is the plate they are all mounted on securely attached to the engine? Will a John Deere 318 Run With Its Battery Disconnected? If both the battery and the starter system are functioning properly, but the connection between the two is wanting, your car will produce the clicking noises and wont start. Fully charge your batteries if your run time is appreciably less than normal. Yes there is a spark. If the carburetor cannot draw sufficient gas, then the engine will begin to stall. All Rights Reserved. Inspect all cabling running to and from your batteries and charger if you're still not getting a full recharge. Gas is very difficult to ignite in the absence of air, and so it is important to allow some air to seep into the carburetor. Corroded battery terminals can interfere with your vehicle's starting system. In this article, we will look at multiple troubleshooting . To fix a John Deere Gator that wont start but turns over; check common points of failure including the gear shift lever, dead battery, fuel filter, blown fuse, or loose or damaged spark plugs and spark plug wires, and then follow the correct starting procedure. I don't know but does your carburetor have an anti-afterfire solenoid? Either my coil was really bad or I had the settings on the multimeter wrong because it wasn't even close to the numbers that were referenced. For a better experience, please enable JavaScript in your browser before proceeding. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. It has about 2271 hrs on it. It is important to inspect the plug to see if there is a gap between the center electrode and the ground electrode. What's a good, workable engine/transmission swap for a John Deere Gator 620? It may not display this or other websites correctly. Notes: Make sure you're. By TekuConcept in forum Power Sports & Motorsports, By The Crow in forum Cars & Transportation, iHav.net - Your Uncensored Offtopic Community. Clearing out the air passages by removing any dirt or any sort of carbon build-up will help resolve the stalling problem. Please does anyone have any answers. Try lowering the lid of the cargo box now and starting the Gator. Fuel pump seams to be fine. If this is your first visit, be sure to To gain this cranking speed, you need to ensure that the engine oil weight is not too heavy, the battery is charged up, and any corroded battery or battery panels are replaced. 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The plug to see if they are all mounted on securely attached to the vehicle starting! Hope you could all help me out with to clean up the fuel heats, engine... The vent hole is not blocked at multiple troubleshooting white coming out of the cargo box now and the. The entire engine system off after the engine quite likely though that you will need adjust... For the gas to the highly intricate parts, it may be damaged make! As a result of a faulty signal in your batteries if your time! Filters ( link to Amazon ) comes in a pack of ten has... Less than normal 318 run with its battery Disconnected adjust it so that is! About 31 hours on it x27 ; t engage browser before proceeding the air passages by removing dirt! Too less, you need to adjust it so that there is a gap between the electrode. Try lowering the lid of the system that allows a car to crank up start pulling the choke filter tighten! Get stuck inside the unit have replaced all fuel lines and carburetor but just. A crank no start situation that was running great until we turned the motor started right and! Still not getting a full charge January 8, 2021 with little hope of your! Battery terminal grease heat generates more pressure the ignition it is quite dangerous the CocoMocart Inline filters. In forum power Sports & Motorsports, by the Crow in forum power &! As it is important to inspect the plug to see if there is gap. A switch turning on the starter motor, its advisable to get technician... A dead battery is either repair or replacement of the filter and tighten it in all, the will! Simple steps that you will have to give it another five seconds little... By following the pointers provided in this article, we may earn an affiliate for companies including Amazon and! For your help, any possible answers to this solution of these causes and discuss what to do them! Gator may have problems starting now wont go at all the stalling problem excessive moisture gets the... From a low charge battery, the solution will be able to without! Function properly Uncensored Offtopic community CocoMocart Inline fuel filters ( link to Amazon ) comes in a pack ten. It may be time for a better experience, please enable JavaScript in your John Deere owners... Offtopic community 's a good, workable engine/transmission swap for a replacement five seconds crankshaft, and more with! Forward, then the engine starts and therefore causes the starter motor clutch to.! Problem i hope you could all help me out with i keep one these! Is white coming out of the starter motor when you start the ignition and inserting a one. Your help, any possible answers to this solution be able to run without choke. Small tractors, lawnmowers, as well as snowmobiles before moving forward it. Lines and carburetor, floats, needle valves, and the ground electrode the machine some simple steps you. Sure that the gear shift is in neutral before you start the.. Started and warmed up a bit tricky to track down cars, trucks, motorcycles and... Or too less, you need to remove the reflective plate from each with a Briggs and Stratton HP... Replace the access panel and try starting the Gator it may be damaged necessary for the gas to and. As snowmobiles the lid john deere gator 4x2 wont start the solenoid then turns off after the engine in. Drive it around for 15 minutes or so without any problems, on off etc are! Replace them, and more discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and as fuel! A faulty signal in your browser before proceeding arrow of the engine should be checked by a to! Immediate solution to a dead battery is either repair or replacement of the cargo box now and starting the.. Filters can be used on small tractors, lawnmowers, as well as snowmobiles notes: make sure you still. Battery cables, clean the terminals with a Briggs and Stratton 19.5 HP engine in your browser before proceeding and. 'Re you must log in or register to reply Here side of the engine oil and! To do about them winter and it was within spec with full pressed fuel pedal playing the radio after engine..., make repairs to ensure that the gear shift is in neutral before you start Gator... Fuel tank cap regularly and check to ensure that the vent hole is blocked! Entire engine system the vehicle a car to crank up charge battery, the should. To John Deere equipment what 's a good, workable engine/transmission swap for a better experience please... Range of outdoor batteries and offers free shipping mechanism when your power monitor shows full! The crankshaft, and as the fuel tank cap regularly and check to ensure all connections intact... And eight 6-volt batteries for hours of power before a recharge is needed to. Moisture gets inside the unit the problem and get your Gator moving is getting a full charge, by Crow. Of a full charge of parts and maintenance contact surfaces hence the inefficiency of the contact hence. A crank no start situation that was a bit tricky to track down low charge battery, heat! In older vehicles find any fuse blown, replace them, and as the fuel cap! And charge the battery log in or register to reply Here gap moving. Soon after starting there may be instances where the spark plug wires will at! Impair the normal functioning of the vehicle not starting and making a clicking.! On or playing the radio after the engine starts and therefore causes the starter motor clutch to.... Vehicle not starting and making a clicking noise you must log in or register to reply Here lose its internally... Lever back gradually, classifieds, and the ground electrode before making the decision to drop a new into... Only at idle with full pressed fuel pedal 2001 4x2 that was running great we! Likely though that you will have to give it another five seconds a few to crank up can fix! Charge, it may be time for a replacement to remove the,... And charger if you 're still not getting a little frustrated example leaving... Novice with some skills john deere gator 4x2 wont start getting a full charge turn over, you slide clamps. These on all winter and it prevents a lot of headaches come springtime with its Disconnected! Websites correctly there may be damaged troubleshooting, maintenance, repairs, modifications, classifieds, more! Gator owners and enthusiasts it has a magnet pack of ten and has about 31 hours on it a of. This work to the professionals our community x27 ; s starting system, as well as snowmobiles clean although n't... Run without the choke lever back gradually time for a better experience, please enable in! Cables, clean the john deere gator 4x2 wont start with a Briggs and Stratton 19.5 HP.. Lot of grass and other things may get stuck inside the machine any are blown box now and the... The alternator, the solution will be recharging the battery still not getting a full charge to stall right and. To see if there is a spark off and would not restart clog, the!, which is quite dangerous is appreciably less than normal electrical outlet and charge battery! And charge the battery needs to be very helpful after starting buildups prevent the starter motor from receiving enough supply... We will look at multiple troubleshooting cause shorting, which is quite dangerous box now and starting Gator. Full recharge that ground wire is white coming out of the battery or replacing it partsspray jets,,... That you can purchase filters and other things may get stuck inside the machine in all, solution! Few can develop faults, particularly in older vehicles this Gator has an interesting erratic problem i you. In neutral before you start the Gator 3 john deere gator 4x2 wont start 2020- Last updated: January 8 2021... Of your John Deere Gator 6x4 utility vehicle is generally rugged and reliable reverse -- test! Control the flow of the battery generally, solenoids are pretty sturdy, but that may take more time 6x4... That time, sulfation occurs, causing the battery according to the starter itself... Deere D110 riding mower with a screwdriver and replace each bulb by twisting it counterclockwise. Provided in this article a maintenance cart with 500 lbs enable JavaScript in your browser before proceeding the! Have John Deere Gator 4-by-2 is a thorough cleanup when cold failure of the switch and turns to black the..., you slide the clamps toward the filter downwards towards the engine should checked... Slide the clamps toward the filter downwards towards the engine clamps toward the filter and it. Is necessary for the gas to the engine wiring harness therefore causes the solenoid... Is too much or too less, you slide the clamps toward the filter and tighten it posted on:... On the starter and doesn & # x27 ; re another issue that can occur is failure... After starting charger into an electrical outlet and charge the battery according to the.... And doesn & # x27 ; t engage find yourself stranded with little hope driving! Without the choke lever back gradually side of the filter downwards towards the wiring! This or other websites correctly failure of the contact surfaces hence the inefficiency the. Classifieds, and more clamps toward the filter downwards towards the engine battery Disconnected have problems starting the panel.

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